{"id":363433,"date":"2026-08-02T10:50:46","date_gmt":"2026-08-02T10:50:46","guid":{"rendered":"https:\/\/peraltafinancing.com\/air-compressor\/common-mistakes-when-building-a-compressed-air-system\/"},"modified":"2026-08-02T10:50:46","modified_gmt":"2026-08-02T10:50:46","slug":"common-mistakes-when-building-a-compressed-air-system","status":"publish","type":"post","link":"https:\/\/fivemor.com\/?p=363433","title":{"rendered":"Common Mistakes When Building a Compressed Air System"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<p>Purchasing or upgrading your facilities compressed air system is a very important decision that has implications for production, efficiency, and your bottom line. Oftentimes, potential buyers overlook certain factors or cut corners that can lead to a multitude of costly issues.<\/p>\n<p>Whether you\u2019re designing a new setup or upgrading an existing one, small mistakes can lead to major inefficiencies, higher operating costs, and unnecessary downtime.<\/p>\n<p>Here are the most common mistakes and how to avoid them.<\/p>\n<ol>\n<li><strong> Undersizing (or Oversizing) the System<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Choosing a compressor based only on current demand and\/or choosing a unit that is too small or too large for your air needs.<\/p>\n<ul>\n<li>Undersized systems cause pressure drops and production issues<\/li>\n<li>Oversized systems waste energy and cycle inefficiently<\/li>\n<li>Demand shifts and your current configuration may no longer be appropriate<\/li>\n<\/ul>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Conduct a proper air audit that highlights flow, pressure, peaks. NCA can facilitate an air audit for your facility that can help garner this crucial information.<\/li>\n<li>Plan for growth without overcompensating<\/li>\n<li>Use variable speed where demand fluctuates<\/li>\n<\/ul>\n<p>Entry-to-mid range systems are often well-served by the <strong>Quincy Compressor QGS series<\/strong>, which offers flexible sizing and configurations (tank mount, base mount, and integrated dryer packages) to match real demand.<\/p>\n<ol start=\"2\">\n<li><strong> Ignoring Air Quality Requirements<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Not assessing air quality before selecting equipment and\/or building a system without identifying air quality requirements.<\/p>\n<p>Different applications demand different air purity levels:<\/p>\n<ul>\n<li>Food &amp; beverage requires clean, dry air<\/li>\n<li>Manufacturing requires moisture and oil control<\/li>\n<li>Instrumentation requires ultra-dry air<\/li>\n<\/ul>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Define ISO air quality early<\/li>\n<li>Select proper dryers (refrigerated vs. desiccant)<\/li>\n<li>Size filtration correctly<\/li>\n<\/ul>\n<p>Many modern compressor packages (like QGS with integrated dryers) simplify air quality compliance by bundling key components into one system, reducing the risk of under-specifying filtration.<\/p>\n<ol start=\"3\">\n<li><strong> Skipping\/Overlooking Proper Drying and Filtration<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Treating dryers and filters as optional. Incorrect dryer sizing and\/or filters can lead to a number of issues in your system.<\/p>\n<p>Moisture and contaminants can damage tools, corrode piping, and potentially impact end products\/air quality to your pneumatic tools.<\/p>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Always include pre- and post-filtration<\/li>\n<li>Match dryer type to application (i.e., refrigerated, desiccant, cycling\/non-cycling)<\/li>\n<li>Ensure filters are sized for system flow (CFM)<\/li>\n<\/ul>\n<p>At NCA Ltd., our experts work with you to ensure you select the correct air dryer(s) and filters for your specific application.<\/p>\n<ol start=\"4\">\n<li><strong> Poor Piping Design<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Undersized piping and\/or inefficient layouts.<\/p>\n<ul>\n<li>Pressure drops<\/li>\n<li>Energy loss<\/li>\n<li>Poor distribution<\/li>\n<li>Inefficient compressor(s) and\/or unnecessary cycling<\/li>\n<\/ul>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Establish a looped piping system<\/li>\n<li>Size for velocity and flow rate<\/li>\n<li>Minimize restrictions<\/li>\n<\/ul>\n<p>Even the most efficient compressor will underperform if your piping system is working against. Do it right the first time to avoid issues down the road!<\/p>\n<ol start=\"5\">\n<li><strong> Not Including Enough Storage (Air Receivers)<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Not prioritizing and\/or undersizing air receivers is a crucial mistake that can create a multitude of problems.<\/p>\n<p>Storage (air receivers) helps your system:<\/p>\n<ul>\n<li>Stabilize pressure<\/li>\n<li>Handle demand spikes<\/li>\n<li>Reduce compressor cycling<\/li>\n<\/ul>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Include wet and dry receivers where possible\/applicable<\/li>\n<li>Place receivers strategically \u2013 have a plan for receiver placement<\/li>\n<\/ul>\n<ol start=\"6\">\n<li><strong> Ignoring Energy Efficiency<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Focusing<em> only<\/em> on purchase price. Oftentimes, buyers focus on the sell price and not the long-term value a system can provide, especially as it relates to energy efficiency\/energy savings.<\/p>\n<p>Energy usage can account for up to <strong>70\u201380% of lifecycle cost <\/strong>for your compressed air system!<\/p>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Use variable speed compressors where appropriate (QGSV, QGDV, QGV)<\/li>\n<li>Optimize system pressure<\/li>\n<li>Use zero-loss drains and efficient dryers<\/li>\n<li>Conduct an air audit to see where savings can be found<\/li>\n<\/ul>\n<p>NCA Ltd. has helped procure companies over 1.5 million dollars to date with paid incentives and counting!<\/p>\n<ol start=\"7\">\n<li><strong> Overlooking Leak Detection<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Ignoring leaks or treating them as minor. Leaks can silently cost you thousands a year.<\/p>\n<p>Leaks can waste <strong>20\u201330% of your system\u2019s output<\/strong>!<\/p>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Implement routine leak detection<\/li>\n<li>Install\/use ultrasonic leak detection tools like the <strong>Prosaris OL2<\/strong><\/li>\n<li>Fix leaks proactively<\/li>\n<li>Ensure your maintenance\/PM program is focused on identifying and addressing leaks<\/li>\n<\/ul>\n<ol start=\"8\">\n<li><strong> Poor Equipment Placement<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Installing your compressed air system in hot, dirty, or tight spaces.<\/p>\n<ul>\n<li>Heat reduces efficiency and lifespan<\/li>\n<li>Dirt increases maintenance + lifecycle of your filters<\/li>\n<li>Poor access complicates service and may lead to avoidance of certain maintenance tasks<\/li>\n<li>Heat and contaminants make your system work harder \u2013 shortening its lifespan<\/li>\n<\/ul>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Ensure ventilation and clean intake air<\/li>\n<li>Allow maintenance space<\/li>\n<li>Keep ambient conditions controlled<\/li>\n<\/ul>\n<p>Many Quincy rotary screw compressors are designed with <strong>quiet enclosures and service-friendly layouts<\/strong>, allowing installation closer to production while maintaining accessibility.<\/p>\n<ol start=\"9\">\n<li><strong> No Redundancy or Backup Plan<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Relying on a single compressor\/not having a redundancy plan in place for when issues arise.<\/p>\n<p>Downtime will lead to lost revenue and increased maintenance costs. Many headaches can be avoided by ensuring you have a redundancy plan in place for when problems arise.<\/p>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Use multiple compressors (load sharing)<\/li>\n<li>Plan maintenance without shutdown<\/li>\n<li>Have a PM\/maintenance schedule in place<\/li>\n<\/ul>\n<p>Compressor systems like the QGD can be networked together, allowing multiple units to operate as a coordinated system for reliability and efficiency.<\/p>\n<ol start=\"10\">\n<li><strong> Lack of Monitoring and Controls<\/strong><\/li>\n<\/ol>\n<p><strong>The mistake:<\/strong><br \/>Operating your system without visibility and controls will lead to problems if not addressed appropriately.<\/p>\n<p>You can\u2019t optimize what you don\u2019t measure!<\/p>\n<p><strong>How to avoid it:<\/strong><\/p>\n<ul>\n<li>Install system controls like an Air Leader or Air Logic2.<\/li>\n<li>Monitor pressure, flow, and energy<\/li>\n<li>Use smart sequencing<\/li>\n<li>Install a leak detection system<\/li>\n<\/ul>\n<p>Advanced controllers (like Airlogic2) allow scheduling, monitoring, and system optimization\u2014helping reduce waste and improve uptime.<\/p>\n<p><strong>In Summary<\/strong><\/p>\n<p>A compressed air system is a long-term investment and the difference between a good system and a great one comes down to design decisions made early and with purpose\/expertise. Making the right decisions at the outset will extend equipment life and protect your investment.<\/p>\n<p>By avoiding the common mistakes mentioned above and selecting proven equipment, you can build a system that is efficient and reliable. Get in touch with NCA today to build a system you can feel confident with now and in the future.<\/p>\n<p><strong>Phone:<\/strong> 519-659-2691<br \/><strong>Email:<\/strong> info@ncaltd.ca<\/p>\n<p><!-- You can start editing here. --><\/p>\n<p><!-- If comments are open, but there are no comments. --><\/p>\n<div id=\"respond\">\n<h3>Leave a Reply<\/h3>\n<p>You must be <a href=\"https:\/\/www.ncaltd.ca\/wp-login.php?redirect_to=https%3A%2F%2Fwww.ncaltd.ca%2Fcommon-mistakes-when-building-a-compressed-air-system%2F\">logged in<\/a> to post a comment.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>Purchasing or upgrading your facilities compressed air system is a very important decision that has implications for production, efficiency, and your bottom line. Oftentimes, potential buyers overlook certain factors or cut corners that can lead to a multitude of costly issues. Whether you\u2019re designing a new setup or upgrading an existing one, small mistakes can [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11762],"tags":[2236,2539,11514,13388,13668,2345],"dealstore":[],"offerexpiration":[],"class_list":["post-363433","post","type-post","status-publish","format-standard","hentry","category-air-compressor","tag-air","tag-building","tag-common","tag-compressed","tag-mistakes","tag-system"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Common Mistakes When Building a Compressed Air System - Som2ny Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/fivemor.com\/?p=363433\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Common Mistakes When Building a Compressed Air System - Som2ny Network\" \/>\n<meta property=\"og:description\" content=\"Purchasing or upgrading your facilities compressed air system is a very important decision that has implications for production, efficiency, and your bottom line. 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