{"id":238284,"date":"2025-05-12T15:33:14","date_gmt":"2025-05-12T15:33:14","guid":{"rendered":"https:\/\/peraltafinancing.com\/air-compressor\/intelligent-compressed-air-system-equipment\/"},"modified":"2025-05-12T15:33:14","modified_gmt":"2025-05-12T15:33:14","slug":"intelligent-compressed-air-system-equipment","status":"publish","type":"post","link":"https:\/\/fivemor.com\/?p=238284","title":{"rendered":"Intelligent Compressed Air: System Equipment"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<p>At the end of Naval Nuclear Power School, students who\u2019ve just spent two years learning how to boil water must pass a comprehensive examination board before they\u2019re released into the fleet as real live \u201cNavy Nucs.\u201d One popular question at these boards (in 1987 anyway) was to describe, in detail, the path a drop of seawater takes to become reactor coolant (a warship at sea must be self-reliant, and that includes making our own pure water.)  A correct answer would prove the student\u2019s knowledge of various piping systems, the steam distilling and water purification processes, reactor coolant chemistry maintenance, and, if you were lucky, a deep dive into the <a href=\"https:\/\/www.nuclear-power.com\/nuclear-power\/reactor-physics\/nuclear-fission-chain-reaction\/six-factor-formula-effective-multiplication-factor\/\" data-type=\"link\" data-id=\"https:\/\/www.nuclear-power.com\/nuclear-power\/reactor-physics\/nuclear-fission-chain-reaction\/six-factor-formula-effective-multiplication-factor\/\" target=\"_blank\" rel=\"noreferrer noopener\">Six Factor Formula<\/a> which mathematically defines the six events* that affect the probability of neutron multiplication, and hence, the sustainability of nuclear fission in the reactor core:<\/p>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?ssl=1\" target=\"_blank\" rel=\" noreferrer noopener\"><img loading=\"lazy\" data-recalc-dims=\"1\" decoding=\"async\" width=\"760\" height=\"112\" data-attachment-id=\"64955\" data-permalink=\"https:\/\/blog.exair.com\/2025\/05\/12\/intelligent-compressed-air-system-equipment\/six-factor-formula-2\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?fit=949%2C140&amp;ssl=1\" data-orig-size=\"949,140\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"six factor formula\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?fit=300%2C44&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?fit=760%2C112&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?resize=760%2C112&amp;ssl=1\" alt=\"\" class=\"wp-image-64955\" style=\"width:490px;height:auto\" srcset=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?w=949&amp;ssl=1 949w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?resize=300%2C44&amp;ssl=1 300w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?resize=768%2C113&amp;ssl=1 768w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/04\/six-factor-formula-1.jpg?resize=940%2C139&amp;ssl=1 940w\" sizes=\"auto, (max-width: 760px) 100vw, 760px\"\/><\/a><figcaption class=\"wp-element-caption\"><em>*Two of these six events relate to the thermalization of neutrons by the coolant. That\u2019s why it\u2019s considered to be a valid part of the \u2018seawater-to-reactor-coolant\u2019 question.<\/em><\/figcaption><\/figure>\n<\/div>\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?ssl=1\"><img loading=\"lazy\" data-recalc-dims=\"1\" decoding=\"async\" width=\"673\" height=\"510\" data-attachment-id=\"46810\" data-permalink=\"https:\/\/blog.exair.com\/2021\/08\/13\/6-important-factors-when-choosing-a-safety-air-gun\/1-scf-0-to-100psig\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?fit=673%2C510&amp;ssl=1\" data-orig-size=\"673,510\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"1 SCF 0 to 100psig\" data-image-description=\"\" data-image-caption=\"&lt;p&gt;The block on the left represents a cubic foot of air at atmospheric pressure.  The one on the right represents how much space the first one takes up when compressed to 100psig.&lt;\/p&gt;&#10;\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?fit=300%2C227&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?fit=673%2C510&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?resize=673%2C510&amp;ssl=1\" alt=\"\" class=\"wp-image-46810\" style=\"width:192px;height:auto\" srcset=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?w=673&amp;ssl=1 673w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?resize=300%2C227&amp;ssl=1 300w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2021\/08\/1-SCF-0-to-100psig.jpg?resize=528%2C400&amp;ssl=1 528w\" sizes=\"auto, (max-width: 673px) 100vw, 673px\"\/><\/a><figcaption class=\"wp-element-caption\">The block on the left represents a cubic foot of air at atmospheric pressure.  The one on the right represents how much space the first one takes up when compressed to 100psig.<\/figcaption><\/figure>\n<\/div>\n<p>In that same vein, for today\u2019s EXAIR blog, I thought I\u2019d trace a Standard Cubic Foot (SCF) of air from the compressor room, through a typical industrial compressed air system, to its point of use. First, let\u2019s define what that is: Imagine a cubic foot of air in front of you. If the atmospheric pressure is 14.5psia (average for sea level elevation), the ambient temperature is 68\u00b0F, and relative humidity is 0%, then that\u2019s one Standard Cubic Foot of air. Now, let\u2019s say this air is in an ideal compressor room \u2013 \u2018ideal\u2019 meaning those atmospheric conditions apply \u2013 and follow its path to an <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">EXAIR Super Air Knife<\/a>:<\/p>\n<ul class=\"wp-block-list\">\n<li><strong>Filter, Part 1 (intake)<\/strong>: When the air compressor draws our SCF in, it passes through filtration media to remove impurities like dust, oil, and moisture. It\u2019s important to remember that this filter is there to PROTECT THE COMPRESSOR from those contaminants, not to provide any measure of cleanliness to the compressed air itself.<\/li>\n<li><strong>Compression<\/strong>: This is where our SCF gets compressed by reciprocal or rotating elements imparting energy to it, and it now occupies considerably less space than it did in the atmosphere. This also raises the temperature. When all the molecules that comprise our SCF get closer together, they run into each other more often, and that increased friction makes them hotter. Which can be bad, unless we do something about it.<\/li>\n<li>After cooler: Hot compressed air can cause unsafe surface temperatures and can damage gaskets, seals, or other components in the downstream system. Cooling our SCF down is the first thing we want to do after compressing it.<\/li>\n<li><strong>Filter, Part 2 (discharge)<\/strong>: While the Intake Filter takes care of impurities that could have damaged the compressor, the compressor itself can add some back into our SCF \u2013 like oil, wear particulate from meshing gears or seals on moving parts, etc. You\u2019ll want to remove those as well, before letting them go any further in the system. Contaminants like that can really do a number on the operation and effectiveness of some types of dryers.<\/li>\n<li><strong>Dryer<\/strong>: While the intake filter removes some finite amount of moisture from our SCF before compression, the <a href=\"https:\/\/blog.exair.com\/2023\/06\/20\/dew-point-and-water-in-compressed-air-understanding-the-effects\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2023\/06\/20\/dew-point-and-water-in-compressed-air-understanding-the-effects\/\" target=\"_blank\" rel=\"noreferrer noopener\">compression cycle increases the moisture concentration<\/a> of it. Dryers come in different types and configurations, each with their own pros &amp; cons, and certain types are more suitable for certain situations. <a href=\"https:\/\/blog.exair.com\/2022\/10\/28\/compressed-air-dryers-what-are-they-good-for\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2022\/10\/28\/compressed-air-dryers-what-are-they-good-for\/\" target=\"_blank\" rel=\"noreferrer noopener\">Here\u2019s a link<\/a> to a blog on the subject by Jordan Shouse that\u2019s both informative and entertaining!<\/li>\n<\/ul>\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized has-lightbox\"><a href=\"https:\/\/www.exair.com\/9500-60.html?pub=28.rectank&amp;utm_source=fox&amp;utm_campaign=pub28.rectank\" target=\"_blank\" rel=\" noreferrer noopener\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"120\" height=\"216\" data-attachment-id=\"49927\" data-permalink=\"https:\/\/blog.exair.com\/2022\/04\/27\/pneumatics-top-10-advantages-of-exair-compressed-air-products\/receiver-tank\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2022\/04\/Receiver-tank.png?fit=120%2C216&amp;ssl=1\" data-orig-size=\"120,216\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"Receiver-tank\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2022\/04\/Receiver-tank.png?fit=120%2C216&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2022\/04\/Receiver-tank.png?fit=120%2C216&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2022\/04\/Receiver-tank.png?resize=120%2C216&amp;ssl=1\" alt=\"\" class=\"wp-image-49927\" style=\"width:150px;height:auto\"\/><\/a><\/figure>\n<\/div>\n<ul class=\"wp-block-list\">\n<li><strong>Primary Storage<\/strong>: Once our SCF gets cooled, cleaned, and dried, it can take a little break if it\u2019s not needed right away, in a receiver tank. Such a tank, like EXAIR\u2019s <a href=\"https:\/\/www.exair.com\/9500-60.html?pub=28.rectank&amp;utm_source=fox&amp;utm_campaign=pub28.rectank\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/9500-60.html?pub=28.rectank&amp;utm_source=fox&amp;utm_campaign=pub28.rectank\" target=\"_blank\" rel=\"noreferrer noopener\">Model 9500-60 60 Gallon Receiver Tank<\/a> <em>(right)<\/em>, near the compressor discharge, serves several purposes:\n<ul class=\"wp-block-list\">\n<li>It maintains header pressure during any load transients that happen too quickly for the compressor to keep up in real time.<\/li>\n<li>It provides further moisture removal, as any water that condenses in this receiver can be drained from a valve on the bottom.<\/li>\n<li>It also allows the compressed air to cool further.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul class=\"wp-block-list\">\n<li><strong>Distribution Header Piping<\/strong>: This is the \u201chighway,\u201d if you will, that our SCF travels to where it\u2019ll be used.  It\u2019s not alone, either \u2013 there are sometimes hundreds, if not thousands, of other SCF\u2019s passing through every minute.  And if it\u2019s not appropriately sized, <a href=\"https:\/\/blog.exair.com\/2021\/03\/24\/dont-fall-victim-to-undersized-piping\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2021\/03\/24\/dont-fall-victim-to-undersized-piping\/\" target=\"_blank\" rel=\"noreferrer noopener\">there\u2019ll be problems akin to traffic jams on crowded roads<\/a>. The appropriate size and layout of the header piping will be determined by a number of factors \u2013 <a href=\"https:\/\/blog.exair.com\/2023\/04\/21\/intelligent-compressed-air-distribution-system-design\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2023\/04\/21\/intelligent-compressed-air-distribution-system-design\/\" target=\"_blank\" rel=\"noreferrer noopener\">here\u2019s a link to a blog<\/a> with more details on that.<\/li>\n<li><strong>Airdrops<\/strong>: These are the branches from the distribution header that lead to the various points of use in the facility. Our SCF will take whichever one it gets directed to\u2026in this case, the aforementioned <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">EXAIR Super Air Knife<\/a>. The proper size of the drop piping or hose will be determined by the compressed air consumption of the load(s) serviced by the drop, and its length from the header. In the case of our <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">EXAIR Super Air Knife<\/a> that our SCF is heading towards, the recommended in feed pipe sizes are listed in the Installation\/Maintenance Guide:<\/li>\n<\/ul>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full has-lightbox\"><a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\" noreferrer noopener\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"697\" height=\"374\" data-attachment-id=\"14660\" data-permalink=\"https:\/\/blog.exair.com\/2014\/03\/28\/when-is-a-half-inch-not-a-half-inch-when-its-half-inch-pipe-of-course\/superairknifeinfeedpipe\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/03\/superairknifeinfeedpipe.jpg?fit=697%2C374&amp;ssl=1\" data-orig-size=\"697,374\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;Russell Bowman&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1395837098&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;}\" data-image-title=\"SuperAirKnifeInfeedPipe\" data-image-description=\"\" data-image-caption=\"&lt;p&gt;Since the drop was less than 10ft long, they used 3\/4\u2033 ID hose for the 42\u2033 Super Air Knife.&lt;\/p&gt;&#10;\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/03\/superairknifeinfeedpipe.jpg?fit=300%2C161&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/03\/superairknifeinfeedpipe.jpg?fit=697%2C374&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/03\/superairknifeinfeedpipe.jpg?resize=697%2C374&amp;ssl=1\" alt=\"\" class=\"wp-image-14660\"\/><\/a><figcaption class=\"wp-element-caption\">The longer the drop length, the larger the diameter needs to be to compensate for line loss due to friction.<\/figcaption><\/figure>\n<\/div>\n<ul class=\"wp-block-list\">\n<li><strong>Filter, Part 3 (point of use)<\/strong>: Good engineering practice calls for point-of-use filtration. Our SCF has already been through two filters, I know, but it\u2019s also potentially picked up some more contamination along the way. Rust from the inside walls of iron pipes is the most common culprit. The EXAIR Super Air Knife that our SCF is heading towards needs its supply to be filtered for particulate to a level of 10 microns or less. EXAIR Automatic Drain Filter Separators have 5-micron particulate elements, and centrifugal elements that \u2018spin\u2019 out any remaining moisture. Depending on the needs of the application, we also have <a href=\"https:\/\/www.exair.com\/products\/p9005.html?pub=28.orf\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/p9005.html?pub=28.orf\" target=\"_blank\" rel=\"noreferrer noopener\">Oil Removal Filters<\/a> with coalescing elements for oil\/oil vapor. They also provide additional particulate filtration to 0.03 microns.<\/li>\n<li><strong>Regulator<\/strong>:  It\u2019s taken a good deal of effort and expense to get our SCF to this point, so it only makes sense to use it as efficiently as possible.  A <a href=\"https:\/\/www.exair.com\/pres-regulator.html?pub=28.pres.reg&amp;utm_source=fox&amp;utm_campaign=pub28.pres.reg\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/pres-regulator.html?pub=28.pres.reg&amp;utm_source=fox&amp;utm_campaign=pub28.pres.reg\" target=\"_blank\" rel=\"noreferrer noopener\">Pressure Regulator<\/a> allows us to precisely \u2018dial in\u2019 the supply pressure so that we don\u2019t use it (or any of the other SCF\u2019s that it\u2019s traveling with) any more than needed.<\/li>\n<\/ul>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2016\/01\/9004-9027-9008.jpg?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"760\" height=\"570\" data-attachment-id=\"20334\" data-permalink=\"https:\/\/blog.exair.com\/2016\/01\/22\/oil-and-water-dont-mix-but-oil-and-air-sure-do\/9004-9027-9008\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2016\/01\/9004-9027-9008.jpg?fit=3648%2C2736&amp;ssl=1\" data-orig-size=\"3648,2736\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;3.5&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;Canon PowerShot SX120 IS&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1275090889&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;11.5&quot;,&quot;iso&quot;:&quot;400&quot;,&quot;shutter_speed&quot;:&quot;0.02&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"9004 9027 9008\" data-image-description=\"\" data-image-caption=\"&lt;p&gt;When properly installed downstream of an Automatic Drain Filter Separator (left,) an Oil Removal Filter (center) will provide clean, oil free air to the Pressure Regulator (right) and all downstream components.&lt;\/p&gt;&#10;\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2016\/01\/9004-9027-9008.jpg?fit=300%2C225&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2016\/01\/9004-9027-9008.jpg?fit=760%2C570&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2016\/01\/9004-9027-9008.jpg?resize=760%2C570&amp;ssl=1\" alt=\"\" class=\"wp-image-20334\" style=\"width:596px;height:auto\"\/><\/a><figcaption class=\"wp-element-caption\">EXAIR Automatic Drain Filter Separators (left) can be directly coupled to Oil Removal Filters (center) and Pressure Regulators (right) for a compact installation, free from threaded connections.<\/figcaption><\/figure>\n<\/div>\n<div class=\"wp-block-image\">\n<figure class=\"alignright size-full is-resized\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2010\/06\/efcp4.jpg?ssl=1\" target=\"_blank\" rel=\" noreferrer noopener\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"276\" data-attachment-id=\"2894\" data-permalink=\"https:\/\/blog.exair.com\/2010\/06\/22\/do-your-compressed-air-processes-always-have-to-be-on\/efcp4\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2010\/06\/efcp4.jpg?fit=300%2C276&amp;ssl=1\" data-orig-size=\"300,276\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;}\" data-image-title=\"EFCp4\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2010\/06\/efcp4.jpg?fit=300%2C276&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2010\/06\/efcp4.jpg?fit=300%2C276&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2010\/06\/efcp4.jpg?resize=300%2C276&amp;ssl=1\" alt=\"\" class=\"wp-image-2894\" style=\"width:255px;height:auto\"\/><\/a><figcaption class=\"wp-element-caption\">EXAIR\u2019s award-winning EFC Electronic Flow Control is a \u2018plug and play\u2019 system that can save you THOUSANDS of dollars in compressed air costs.<\/figcaption><\/figure>\n<\/div>\n<ul class=\"wp-block-list\">\n<li><strong>Shutoff valve<\/strong>: Years ago, I talked to an engineer at a company that was using one of our Super Air Knives to blow off parts that were passed in front of it by a robot. The robot\u2019s arm turned &amp; rotated the part in the air curtain to ensure it got completely blown off. This only took a couple of seconds, as the operators had \u2018tweaked\u2019 the arm movement to do it as quickly as possible. However, there were about 15 seconds between parts\u2026and the Super Air Knife WAS BLOWING THAT WHOLE TIME. Since they\u2019d already told me how great their automation techs were at programming the robot, I suggested that they go one more step and install a Solenoid Valve in the supply line to the Super Air Knife and use the robot\u2019s logic to open it right before the robot got there, and close it right after the robot left. <a href=\"https:\/\/blog.exair.com\/2024\/05\/15\/turn-it-off-solenoid-valves-ball-valves\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2024\/05\/15\/turn-it-off-solenoid-valves-ball-valves\/\" target=\"_blank\" rel=\"noreferrer noopener\">Step Four<\/a> of our <a href=\"https:\/\/blog.exair.com\/2021\/10\/18\/optimizing-your-compressed-air-system-in-6-steps\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2021\/10\/18\/optimizing-your-compressed-air-system-in-6-steps\/\" target=\"_blank\" rel=\"noreferrer noopener\">Six Steps To Optimizing Your Compressed Air System<\/a> is to \u201c<a href=\"https:\/\/blog.exair.com\/2024\/05\/15\/turn-it-off-solenoid-valves-ball-valves\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2024\/05\/15\/turn-it-off-solenoid-valves-ball-valves\/\" target=\"_blank\" rel=\"noreferrer noopener\">turn off the compressed air when it\u2019s not in use<\/a>,\u201d and by doing so, they reduced the compressed air consumption of this one <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">Super Air Knife<\/a> by about 80%. <strong><em><span style=\"text-decoration: underline\">THAT\u2019S<\/span><\/em><\/strong> optimized. If you don\u2019t have existing logic to do this, our <a href=\"https:\/\/blog.exair.com\/2024\/03\/11\/using-the-exair-efc\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2024\/03\/11\/using-the-exair-efc\/\" target=\"_blank\" rel=\"noreferrer noopener\">EFC Electronic Flow Control<\/a> will do it for you.<\/li>\n<li><strong>The Super Air Knife<\/strong>: At long last, our SCF is ready to fulfill its purpose, and the <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">Super Air Knife<\/a> will help it do so in the most efficient way possible. It uses that SCF of air, along with all the others that pass through, to entrain a WHOLE BUNCH of SCF\u2019s from the surrounding environment. The amplification ratio for <a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\"noreferrer noopener\">EXAIR Super Air Knives<\/a> is 40:1, making them the most efficient compressed air-blowing products on the market.<\/li>\n<\/ul>\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full has-lightbox\"><a href=\"https:\/\/www.exair.com\/products\/air-knives\/super-air-knives.html?pub=28.sak\" target=\"_blank\" rel=\" noreferrer noopener\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"760\" height=\"237\" data-attachment-id=\"16648\" data-permalink=\"https:\/\/blog.exair.com\/2014\/10\/24\/how-to-choose-an-air-knife\/6to30to108\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/10\/6to30to108.jpg?fit=957%2C298&amp;ssl=1\" data-orig-size=\"957,298\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;Russell Bowman&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1414055927&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"6to30to108\" data-image-description=\"\" data-image-caption=\"&lt;p&gt;Granted, there\u2019s a little more that goes into the installation of a 108\u2033 Super Air Knife, but it\u2019s still very user friendly.&lt;\/p&gt;&#10;\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/10\/6to30to108.jpg?fit=300%2C93&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/10\/6to30to108.jpg?fit=760%2C237&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2014\/10\/6to30to108.jpg?resize=760%2C237&amp;ssl=1\" alt=\"\" class=\"wp-image-16648\"\/><\/a><figcaption class=\"wp-element-caption\">EXAIR Super Air Knives come in lengths from 3\u2033 to 108\u2033, and are available from stock in aluminum, 303SS, 316SS, or PVDF.<\/figcaption><\/figure>\n<\/div>\n<p>It\u2019s been a LONG time since I\u2019ve used the Six Factor Formula for the neutron life cycle in nuclear fission (and honestly, I haven\u2019t missed it all that much), but every day, I use formulas and figures related to:<\/p>\n<p>Just to name a few. If you\u2019d like to \u201cmath something out,\u201d (just not the Six Factor Formula, please), <a href=\"http:\/\/www.exair.com\/index.php\/contact-us?pub=28.contact\" target=\"_blank\" rel=\"noreferrer noopener\">give me a call<\/a>.<\/p>\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/03\/image.png?ssl=1\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"200\" height=\"138\" data-attachment-id=\"64613\" data-permalink=\"https:\/\/blog.exair.com\/2025\/04\/14\/a-journey-of-learning-passing-the-ccass-certification-test\/image-71\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/03\/image.png?fit=200%2C138&amp;ssl=1\" data-orig-size=\"200,138\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"image\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/03\/image.png?fit=200%2C138&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/03\/image.png?fit=200%2C138&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2025\/03\/image.png?resize=200%2C138&amp;ssl=1\" alt=\"\" class=\"wp-image-64613\"\/><\/a><\/figure>\n<p>Russ Bowman, CCASS<\/p>\n<p>Application Engineer<br \/>Visit us on the <a href=\"http:\/\/www.exair.com\/28\/home.htm\">Web<\/a><br \/>Follow me on <a href=\"http:\/\/www.twitter.com\/exair_rb\">Twitter<\/a><br \/>Like us on <a href=\"http:\/\/www.facebook.com\/exair\">Facebook<\/a><\/p>\n<div class=\"sharedaddy sd-block sd-like jetpack-likes-widget-wrapper jetpack-likes-widget-unloaded\" id=\"like-post-wrapper-4133563-64949-682214ba30e8b\" data-src=\"https:\/\/widgets.wp.com\/likes\/?ver=14.6#blog_id=4133563&amp;post_id=64949&amp;origin=blog.exair.com&amp;obj_id=4133563-64949-682214ba30e8b\" data-name=\"like-post-frame-4133563-64949-682214ba30e8b\" data-title=\"Like or Reblog\">\n<h3 class=\"sd-title\">Like this:<\/h3>\n<p><span class=\"button\"><span>Like<\/span><\/span> <span class=\"loading\">Loading&#8230;<\/span><\/p>\n<p><span class=\"sd-text-color\"\/><a class=\"sd-link-color\"\/><\/div>\n<\/p><\/div>\n<p><script async src=\"\/\/platform.twitter.com\/widgets.js\" charset=\"utf-8\"><\/script><br \/>\n<br \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>At the end of Naval Nuclear Power School, students who\u2019ve just spent two years learning how to boil water must pass a comprehensive examination board before they\u2019re released into the fleet as real live \u201cNavy Nucs.\u201d One popular question at these boards (in 1987 anyway) was to describe, in detail, the path a drop of [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":238285,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11762],"tags":[2236,13388,1733,24700,2345],"dealstore":[],"offerexpiration":[],"class_list":["post-238284","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-air-compressor","tag-air","tag-compressed","tag-equipment","tag-intelligent","tag-system"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - 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