{"id":217203,"date":"2025-05-01T17:34:15","date_gmt":"2025-05-01T17:34:15","guid":{"rendered":"https:\/\/peraltafinancing.com\/air-compressor\/identify-real-compressed-air-savings-through-exairs-efficiency-lab\/"},"modified":"2025-05-01T17:34:15","modified_gmt":"2025-05-01T17:34:15","slug":"identify-real-compressed-air-savings-through-exairs-efficiency-lab","status":"publish","type":"post","link":"https:\/\/fivemor.com\/?p=217203","title":{"rendered":"Identify Real Compressed Air Savings Through EXAIR\u2019s Efficiency Lab"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<p>Many customers may not have the means to test the air consumption of their blowoff solutions. With compressed air being the most expensive utility in a manufacturing facility, it\u2019s important to identify places where you can save money on your overall operating costs. <a href=\"https:\/\/www.exair.com\/?pub=28.home&amp;utm_source=fox&amp;utm_campaign=pub28.home\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/?pub=28.home&amp;utm_source=fox&amp;utm_campaign=pub28.home\">EXAIR<\/a> manufacturers a wide variety of products intended to help you reduce your compressed air usage. If you\u2019re not able to accurately measure the consumption in your own shop, we invite you to send the products into EXAIR for testing. With EXAIR\u2019s <a href=\"https:\/\/blog.exair.com\/2017\/01\/31\/free-testing-exairs-award-winning-efficiency-lab-saves-air-and-money\/\">Award Winning Efficiency Lab<\/a>, just simply box them up and send them to our warehouse in Cincinnati, Ohio.<\/p>\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\">\n<p>\n<iframe loading=\"lazy\" title=\"How to Save Compressed Air &amp; Money with EXAIR&#039;s Free Efficiency Lab\" width=\"840\" height=\"473\" src=\"https:\/\/www.youtube.com\/embed\/05p416DW8t4?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/p>\n<\/figure>\n<p>Once we receive it, our engineers will complete some in-depth testing to determine the compressed air consumption, sound level, and force that your current solution provides. With this information, we\u2019ll be able to compare it to an EXAIR Engineered Solution. This way we ensure that you receive the best, safest solution possible also capable of saving money through reduced air consumption and improved efficiency. \u00a0We\u2019ll send you back a comprehensive report that\u2019ll help you to make the best decision for your company.<\/p>\n<p>I\u2019ve been recently working with a customer that sent in one of the nozzles they\u2019re using across all their CNC machines. They wanted us to test it out and see if we\u2019re able to offer them something that could reduce their overall compressed air usage. The nozzle was one of the cheap plastic varieties and was attached to a commonly used modular hose. This type of modular hose is not designed for operating under high pressures. These hoses are more suitable for liquid coolant or air that is at or below atmospheric pressure.<\/p>\n<p>After testing, we found that at 80 psig the nozzle consumed 3.85 SCFM and produced a force of 1.92 oz. We also noticed that after 60 psig, the nozzle began to leak due to a poor seal where the nozzle met the brass hex. The EXAIR nozzle most suitable to replace this was the <a href=\"https:\/\/www.exair.com\/products\/air-nozzles-and-jets\/std-air-nozzles.html?pub=28.san&amp;utm_source=fox&amp;utm_campaign=pub28.san\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/products\/air-nozzles-and-jets\/std-air-nozzles.html?pub=28.san&amp;utm_source=fox&amp;utm_campaign=pub28.san\">1108SS<\/a>. At just 2.5 SCFM at 80 psig, replacing the plastic nozzle with an engineered solution saves them 35% of their overall consumption for this blowoff. With close to 1000 of these nozzles in operation, that adds up quickly!!<\/p>\n<p>In addition to increasing efficiency, replacing these nozzles also greatly increases overall worker safety. The sound level is reduced from 73 dBA to just 58 dBA and EXAIR\u2019s nozzles also adhere to <a href=\"https:\/\/blog.exair.com\/2023\/01\/19\/what-osha-1910-242b-means-for-compressed-air-product-users\/\" data-type=\"link\" data-id=\"https:\/\/blog.exair.com\/2023\/01\/19\/what-osha-1910-242b-means-for-compressed-air-product-users\/\">OSHA 1910.242(b)<\/a>. The plastic nozzles could be dead-ended, posing a hazard that can result in costly fines. These fines are assessed per infraction, so having multiple non-compliant nozzles can easily get very expensive if you\u2019re subject to an unannounced visit by an OSHA inspector.<\/p>\n<p>If you think you may have an opportunity to improve upon your existing blowoff methods, give us a <a href=\"https:\/\/www.exair.com\/contact-us?pub=28.contactus&amp;utm_source=fox&amp;utm_campaign=pub28.contactus\" data-type=\"link\" data-id=\"https:\/\/www.exair.com\/contact-us?pub=28.contactus&amp;utm_source=fox&amp;utm_campaign=pub28.contactus\">call<\/a>. We\u2019ll be happy to take a closer look and have you send the product back to EXAIR for a quick trial in our Efficiency Lab. You\u2019ll be glad you did!<\/p>\n<p>Tyler Daniel, CCASS<\/p>\n<figure class=\"wp-block-image size-large is-resized\"><a href=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?ssl=1\"><img loading=\"lazy\" data-recalc-dims=\"1\" decoding=\"async\" width=\"760\" height=\"524\" data-attachment-id=\"54562\" data-permalink=\"https:\/\/blog.exair.com\/2023\/03\/21\/intelligent-compressed-air-static-electron-theory\/ccass_logo-registerd\/\" data-orig-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?fit=1191%2C821&amp;ssl=1\" data-orig-size=\"1191,821\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;0&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;0&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;0&quot;,&quot;iso&quot;:&quot;0&quot;,&quot;shutter_speed&quot;:&quot;0&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;0&quot;}\" data-image-title=\"CCASS_logo-Registerd\" data-image-description=\"\" data-image-caption=\"\" data-medium-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?fit=300%2C207&amp;ssl=1\" data-large-file=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?fit=760%2C524&amp;ssl=1\" src=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=760%2C524&amp;ssl=1\" alt=\"\" class=\"wp-image-54562\" style=\"aspect-ratio:1.4504561363245165;width:163px;height:auto\" srcset=\"https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=1024%2C706&amp;ssl=1 1024w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=300%2C207&amp;ssl=1 300w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=768%2C529&amp;ssl=1 768w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=940%2C648&amp;ssl=1 940w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?resize=580%2C400&amp;ssl=1 580w, https:\/\/i0.wp.com\/blog.exair.com\/wp-content\/uploads\/2023\/03\/CCASS_logo-Registerd.jpg?w=1191&amp;ssl=1 1191w\" sizes=\"auto, (max-width: 760px) 100vw, 760px\"\/><\/a><\/figure>\n<p>Application Engineer<\/p>\n<p>E-mal: <a href=\"https:\/\/blog.exair.com\/2025\/05\/01\/identify-real-compressed-air-savings-through-exairs-efficiency-lab\/mailto:TylerDaniel@exair.com\">TylerDaniel@exair.com<\/a><\/p>\n<p>Twitter: @EXAIR_TD<\/p>\n<div class=\"sharedaddy sd-block sd-like jetpack-likes-widget-wrapper jetpack-likes-widget-unloaded\" id=\"like-post-wrapper-4133563-65237-6813b096e7fdb\" data-src=\"https:\/\/widgets.wp.com\/likes\/?ver=14.6-a.9#blog_id=4133563&amp;post_id=65237&amp;origin=blog.exair.com&amp;obj_id=4133563-65237-6813b096e7fdb\" data-name=\"like-post-frame-4133563-65237-6813b096e7fdb\" data-title=\"Like or Reblog\">\n<h3 class=\"sd-title\">Like this:<\/h3>\n<p><span class=\"button\"><span>Like<\/span><\/span> <span class=\"loading\">Loading&#8230;<\/span><\/p>\n<p><span class=\"sd-text-color\"\/><a class=\"sd-link-color\"\/><\/div>\n<\/p><\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>Many customers may not have the means to test the air consumption of their blowoff solutions. With compressed air being the most expensive utility in a manufacturing facility, it\u2019s important to identify places where you can save money on your overall operating costs. EXAIR manufacturers a wide variety of products intended to help you reduce [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":217204,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11762],"tags":[2236,13388,11481,14876,16812,8840,482,10953],"dealstore":[],"offerexpiration":[],"class_list":["post-217203","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-air-compressor","tag-air","tag-compressed","tag-efficiency","tag-exairs","tag-identify","tag-lab","tag-real","tag-savings"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Identify Real Compressed Air Savings Through EXAIR\u2019s Efficiency Lab - Som2ny Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/fivemor.com\/?p=217203\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Identify Real Compressed Air Savings Through EXAIR\u2019s Efficiency Lab - Som2ny Network\" \/>\n<meta property=\"og:description\" content=\"Many customers may not have the means to test the air consumption of their blowoff solutions. 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